Fully Automatic and Highly Efficient Bottle Discharging and Sorting Machine

• Customization: Available
• After-sales Service: Maintain
• Warranty: 3 Years
• Model NO.: customization
• Condition: New
• Application: Industrial Product
• Structure: Crawler
• Mainframe Barrel Body: Diameter: 2.2 Meters
• Production Speed: 15,000 Bottles Per Hour
• Adapt to The Bottle Type: Compatible with The Bottle Types Provided by The C
• Host Power: 3kw, 220V Voltage (Voltage Customizable)
• Equipment Weight: 1.2t
• Transport Package: Wooden Box
• Specification: customization
• Trademark: WA
• Origin: Shangdong
• Production Capacity: 10pieces/Year
• Package Size: 500.00cm * 500.00cm * 500.00cm
• Package Gross Weight: 1200.000kg

Product Description

basic info

Model NO.	BU-N5
Automatic Grade	Fully Automatic
Filling Valve Head	Bottle Unscrambler
Dosing Device	Plunger
Packaging Container Lifting Structure	Pneumatic Lifting
Packaging	Bottle
Warranty Time	12 Months
Packing Size	L3000*B2300*H2200, L3350*B1250*H2420
Production Capacity	10000bph

Type	Bottle Unscrambler
Material Type	Liquid
Feed Cylinder Structure	Bottle Unscrambler
Structure	Rotary
Packaging Material	Plastic
Capacity	5000-25000bph
Power	220V1.5kw-2.5kw(Customized )
Specification	2800*2330*2700 (mm)
Origin	China

Packaging & Delivery

Package Size	230.00cm * 220.00cm * 210.00cm
Package Gross Weight	500.000kg

Product Description

The machine is used for ordering disordered bottles, bottles are carried into the storing bottle section of the ordering bottle machine. With help of the pushing force of the rotating disk, bottles enter their position. With the function of the turning bottle device and the air-flow, bottles are ordered into bottle mouth-up-position and carried into the next process with the air-transferring type conveying bottle system. It is automatic controlled by PLC, speed can be adjusted by frequency. It can automatically screen out non-standard bottles.

Main features

This machine is used to organize disordered polyester bottles. The disordered bottles are sent into the bottle storage ring of the bottle unscrambler through the elevator. With the thrust of the turntable, the bottles enter the bottle grid and position themselves. Through the bottle turning device and bottle shifting device, the bottles are sorted into an upright position with the mouth of the bottle upward, and are output to the next process through the air-driven bottle conveying system. The body of this machine is made of high-quality stainless steel, and other parts are also made of non-toxic and durable series of materials. The electrical and pneumatic systems use some imported parts, and the entire working process is controlled by PLC programming, so the equipment failure rate is low and the reliability is high..

Feature details

No need for compressed air, the first in the industry, saving energy and reducing emissions, reducing secondary pollution of bottles!
nAdvanced functions, simple operation, compact structure, the whole machine adopts mature PLC control system, making the whole machine run stably and at high speed
nThe new bottle unscrambler automatically adjusts the bottle shape, which is convenient and fast, and has strong compatibility. It is the first in the industry. Compared with the same type of equipment in the industry, it has stronger compatibility.
nThe equipment has multiple patents. It is equipped with a position indicator according to the bottle type, which can be adjusted according to the bottle type. It is unique in China.
nThe operating system adopts touch screen control, which is easy to operate, practical and efficient.
nThe body is made of stainless steel to ensure that the bottle is clean and pollution-free
nImported low-voltage electrical components have stable performance and extremely low failure rate.
nIt has the functions of shutting down the bottle due to bottle jam and alarming when the equipment is abnormal.
nWhen used online, it has an alarm function for air-supplied bottles to be blocked, and will automatically start after processing.
nCompared with traditional bottle unscrambler, it is smaller and faster
nWide range of use, multi-purpose machine and strong adaptability!
The lifting machine changes its position according to the site, greatly adapting to the production site
It is easy to connect and connect with the line. After the bottle is taken out, it can be directly connected by air or conveyor.

Unscrambler Components List:

No	Name	Brand
1	PLC	Siemens(Germany)
2	Touch screen	Siemens
3	Sensor	Omron (Japan)
4	Switch	Omron(Japan)
5	Speed-adjustable Motor	OPG(Taiwan)
6	Vibration motor	Hengyuan(China)
7	Pneumatic parts	Airtac (Taiwan)

Production Line Details

Water Treatment System

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1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(Hollow ultrafiltration)
4 UV sterilizer
5 Finished water tank + Pure water pump
The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%..

Automatic 3 in 1 Water Filling Machine 

This machine is specially designed for the filling of pure water, mineral water and other non-gas and sugar free bveverages in bottles, it is an integrated equipment for bottle washing, filling and capping.
1. This machine has a compact structure, a perfect control system, easy operation and a high degree of automation.
2. The air conveying channel and the bottle feeding dial wheel are directly connected to each other, eliminating the bottle feeding screw and conveyor chain, making it easy to change the bottle shape. After the bottle enters the machine through the air conveying channel, it is directly sent to the bottle rinser for washing by the bottle feeding steel dial wheel (neck clamping method).
3. All parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
4. High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.

Automatic 3 in 1 Juice Filling Machine

This machine is specially designed for the filling of juice and other non-gas bveverages in bottles, it is an integrated equipment for bottle washing, filling and capping..
1. This machine has a compact structure, a perfect control system, easy operation and a high degree of automation.
2. The air conveying channel and the bottle feeding dial wheel are directly connected to each other, eliminating the bottle feeding screw and conveyor chain, making it easy to change the bottle shape. After the bottle enters the machine through the air conveying channel, it is directly sent to the bottle rinser for washing by the bottle feeding steel dial wheel (neck clamping method).
3. All parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
4. High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.

Conveyor System

The layout of our production line fully considers the relationship between customer investment and production line efficiency. It can meet the above requirements based on introducing foreign technology. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable and easy to maintain.

FAQ

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Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.
Contact our sales people you can get video of our reference running machine

Q2: Do you provide customized service
A2: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know, we have been in this industry for many years.
Q3: What's your guarantee or the warranty of the quality if we buy your machines?
A3: We offer you high-quality machines with 1-year guarantee and supply life-long technical support.
Q4: How long time for installation?
A4: According to your machines order, we will send one or two engineers to your plant, it will take about 10 days to 25 days.